Coating Extrusion Line Factories & Products

High-Precision Extrusion Engineering, High-Efficiency Polymer Jacketing & Smart Factory Automation from Jiangsu Baodie Automation Equipment Co., Ltd.

About Jiangsu Baodie Automation Equipment Co., Ltd.

Founded in 2002, BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) has dedicated itself for over two decades to the design, manufacturing, and distribution of high-performance plastic extrusion machinery. Our engineering lineage traces back to our parent entity, the KINGSWEL GROUP, which brought 18 years of pioneering Taiwanese plastic machine design and fabrication expertise to mainland China when establishing our Shanghai production base in 1999.

Strategic Manufacturing Imperatives

We direct continuous R&D efforts towards solving complex plastic processing problems, with specific commitments to:

  • Precision Extrusion Engineering: Developing equipment capable of running thin-wall tolerances down to +/- 0.02mm.
  • High-Efficiency Output: Advanced screw geometries and barrel heater bands designed for high output with minimal energy usage.
  • Industrial Automation 4.0: Integrating smart PLC controls, automatic tensioners, and online monitoring arrays to ensure minimal human intervention.
  • Fail-Safe Operational Protections: Standardizing comprehensive safety sensors, protective housings, and CE-compliant design measures.

25+

Years of Engineering Design

16,000 m²

Modern Industrial Facility

100+

Highly Skilled Professionals

CE / ISO

Global Standards Compliant

"BAOD EXTRUSION focuses on transforming complex polymer formulations into reliable industrial processes. From automotive fuel lines to multi-lumen surgical catheters, our solutions deliver consistent precision and high return on investment."

Technological Roadmap & Future Outlook of Coating Extrusion

As polymer engineering evolves, coating extrusion must integrate multi-layer co-extrusion, crosshead optimization, and real-time process monitoring.

Advanced Crosshead Flow Dynamics

Modern industrial coating requires absolute concentricity. Future coating extrusion systems employ rheological simulation software to design crossheads that eliminate stagnation points and distribute polymer melts evenly around core materials. Adjusting concentricity without stopping the line reduces downtime and material waste.

Co-Extrusion and Multi-Layer Bond Management

Industrial components increasingly demand multi-functional attributes, combining internal chemical resistance, core structural integrity, and external weatherability. Achieving this requires precise multi-extruder integration. Tie-layer polymers are fed under dynamic heat controls to create reliable bonds between previously incompatible substrates.

Precision Closed-Loop Monitoring

Incorporating non-contact laser measurement sensors and ultrasonic wall thickness monitors into the extrusion line forms a real-time feedback system. If the outer diameter or wall thickness drifts, the control system automatically adjusts the puller speed and extruder RPM to bring the product back within tolerance.

Future Outlook: Smarter, Cleaner, Faster

The industrial coating extrusion sector is moving toward high-speed automation and bio-based polymers. As environmental laws tighten, factories are processing recycled polymers and bio-resins. To handle these materials, which often have variable melt flow rates, BAOD is designing screws with high-efficiency mixing zones and precise barrel cooling systems. This helps maintain high throughput and quality even when using alternative materials.

Macro Industry Solutions & Vertical Implementations

How BAOD Extrusion lines support sectors from automotive fluid handling to optical fiber distribution networks.

Automotive Fluids & Sealing Systems

Our TPV knitting composite hose and multi-layer PA smooth/corrugated tube lines supply the automotive market. These lines produce fuel lines, vapor recovery systems, and cooling hoses that meet strict emissions standards. BAOD's sealing strip lines also produce vehicle weatherstrips that effectively seal out noise and weather.

Medical Grade Precision Tubing

Medical tubing requires tight control over dimensions and cleanliness. BAOD provides dedicated lines for high-speed PVC medical tubes and fluorinated plastic tubes. These systems feature cleanroom-compatible configurations, non-contaminating vacuum calibration tanks, and precision cutting tools that ensure clean, square cuts.

Heavy Industry & Telecommunication Infrastructure

For infrastructure projects, our lines coat steel wire, strands, and corrugated pipes to protect them from corrosion in harsh environments. In telecom, our specialized microduct lines extrude HDPE silicone-core tubes. These have a low-friction inner lining that allows long-distance fiber optic installation using cable blowing.

China Factory 4.0: Supply Chain Resilience & Efficiency

Operating a 16,000m² manufacturing facility in Jiangsu allows BAOD to leverage China's industrial supply chain while maintaining high quality standards. Our production plant uses modern CNC machining centers, high-tolerance grinders, and strict quality control stations to ensure all extrusion components are built to last.

The Benefits of BAOD's Manufacturing Integration:

  • In-house Component Control: By machining critical components like barrels, screws, and die heads in-house, we control quality and protect proprietary designs.
  • Localized Materials Ecosystem: Our proximity to key component suppliers and raw material providers allows us to shorten production lead times and lower material costs. We pass these savings on to our customers.
  • Testing and Commissioning: Every line is assembled, run, and tested with actual raw materials before dispatch. This ensures the equipment is ready for installation when it arrives at your site.

Global Procurement Requirements

International buyers need more than just reliable machinery; they need compliance, clear documentation, and dependable support. BAOD addresses these global needs with:

1. Global Engineering Compliance

We configure electrical and mechanical safety features to meet local regulations, including CE directives for Europe and UL/CSA requirements for North America.

2. Clear Technical Documentation

Every system is shipped with detailed operations manuals, electrical schematics, PLC source code documentation, and spare parts lists to simplify maintenance.

3. Remote Diagnostics & Field Service

Our machines can be equipped with secure VPN remote access modules, allowing our engineers to diagnose PLC issues, adjust parameters, and support your team without travel delay.

FAQ: Technical Insights Into Coating Extrusion

Answers to common technical and operational questions about high-precision industrial coating systems.

How does BAOD maintain concentricity in steel strand and corrugated pipe coating lines?
We use custom-designed crosshead die assemblies equipped with micro-adjustment radial bolts. These allow operators to adjust the tooling alignment while the line is running. By monitoring wall thickness at the die exit, operators can make precise adjustments to maintain uniform coating thickness, preventing thin spots that could fail in service.
Which materials can be run on BAOD’s precision tube extrusion machinery?
Our machinery is compatible with a wide range of industrial polymers, including commodity plastics (LDPE, HDPE, PP, PVC), engineering elastomers (TPV, TPU, PA/Nylon), and high-performance fluoropolymers (FEP, PVDF, PTFE). We customize the screw design, barrel heating zones, and die materials to match the processing temperatures and shear sensitivities of your chosen resin.
How do co-extrusion layers improve performance in automotive hoses?
Multi-layer co-extrusion allows us to combine the properties of different polymers in a single tube. For example, a three-layer fuel hose might use a chemical-resistant polyamide (PA) inner layer, a structural tie-layer, and a flexible, weather-resistant outer layer. This design provides chemical compatibility, burst pressure resistance, and environmental durability in a cost-effective, single-pass process.
What after-sales support and installation services does BAOD offer?
We offer full installation support, operator training, and commissioning services for every line. Our technical support team assists with initial setup and recipe tuning. For ongoing maintenance, we supply replacement parts and offer remote support via secure PLC connections to diagnose and resolve control issues.

Industrial Updates & Technology Showcases

Follow BAOD EXTRUSION's latest announcements, exhibition highlights, and technical insights from the field.

CHINAPLAS Exhibition

CHINAPLAS Concludes Successfully: BAOD Showcases Smart Extrusion Solutions

At CHINAPLAS (Shanghai, Hongqiao), BAOD EXTRUSION presented its latest R&D achievements, featuring "Smart Extrusion & High-Efficiency Innovation" solutions. The showcase highlighted automated, low-energy systems that attracted interest from global industrial manufacturers looking to upgrade their production lines.

Detonating Tube Extrusion

Pioneering Safety: BAOD’s Customized Detonating Tube Extrusion Lines

Industrial demolition, mining, and quarrying require highly reliable equipment. BAOD is recognized as a leading supplier of customized detonating tube extrusion lines. Our systems are built to meet the strict safety and dimensional tolerances required for explosive transmission tubing.

Multi-Lumen Catheter Extrusion

Precision Engineering: Multi-Lumen Tube Extrusion Standards

Medical catheter manufacturing requires high dimensional accuracy. This article compares high-precision multi-lumen tube extrusion lines in China with European standards. It demonstrates how BAOD's advanced tooling and process controls achieve matching precision levels at a lower capital cost.

Automotive Tube Extrusion Compliance

Compliance in Automotive Tube Manufacturing: The OEM Standard

As vehicles shift toward electric and lightweight designs, maintaining international compliance is essential. This article details how BAOD maintains strict manufacturing compliance, ensuring every fuel, brake, and coolant line we produce meets the standards of global automotive OEMs.

Automobile Sealing Strip Extrusion

Highly Automated TPV and PVC Automotive Sealing Strip Lines

Modern automotive sealing requires multi-material co-extrusion with inline metal insertion. BAOD’s automated sealing strip extrusion lines are designed to meet these requirements. We discuss current trends, material savings, and our outlook for the sealing strip market in 2026.

All Coating Extrusion Line Products