Custom Extrusion In Plastic Manufacturers & Products

Providing Precision Extrusion Machinery and Automated Dowstream Solutions Since 2002

Precision Extrusion Machinery & Downstream Modules

Engineered to deliver tight tolerances, extreme dimensional accuracy, and automated high-output performance.

Custom FQ Series Rotary Fly Knife Cutter

Custom FQ Series Rotary Fly Knife Cutter Product, Products

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China TKC Series Crawler-Type Puller

China TKC Series Crawler-Type Puller Manufacturers, Product

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Custom PVC Medical Tube Extrusion Line

Custom High Speed PVC Medical Tube Extrusion Line Factories, Product

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China Vacuum Calibration Spraying Cooling Tank

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China PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line

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China PC,PMMA,PS Lampshade Extrusion Line

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China Braided Reinforced Composite Hose Extrusion Line

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Custom Precision Profile Extrusion Line

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25

Years of Extrusion Experience

16,000 m²

Factory Area

100+

Active Employees & Engineers

50+

Exporting Countries & Regions

About Us

Jiangsu Baodie Automation Equipment Co., Ltd.

BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) founded in 2002, is dedicated to the professional design, high-end manufacturing, and global sales of premium plastic extrusion equipment. Based on 18 years of experience in designing and fabricating high-quality machines in Taiwan, the original parent company (KINGSWEL GROUP) invested in establishing our main extrusion manufacturing base in Shanghai in 1999.

With an intensive long-term focus on continuous research and development, we have established our reputation as a trusted pioneer in automated extrusion. We offer specialized machinery for multi-lumen medical tubes, corrugated hoses, high-speed profile lines, and heavy-duty pipe systems.

Learn More About BAOD

Continuous Development Framework

Our engineering team consistently refines extrusion processes to ensure strict physical properties and maximum productivity:

  • Precision Extrusion & Ultra-Tight Tolerance Control
  • High-Efficiency Mechanical Screws & Optimized L/D Ratios
  • Closed-Loop Automation and Advanced Siemens PLC Integration
  • Industrial-Grade Safety Protection & CE Compliance Controls

Custom Extrusion In Plastic: Global Industry Whitepaper

A comprehensive analysis of precision manufacturing methodologies, material sciences, and optimized supply-chain logistics for global B2B procurement.

1. Global Industrial Landscape of Custom Plastic Extrusion

Plastic extrusion lies at the heart of modern engineering. Across automotive assembly, aerospace architectures, life-saving medical devices, and telecommunication conduits, the demand for complex profile shapes and precise wall thickness has risen dramatically. Unlike commodity profiles, custom extrusion requires a deep understanding of polymer rheology, thermo-mechanical dynamics, and precise tool design.

Manufacturers are transitioning from basic monofilament profiles to high-tech co-extrusion setups. Multi-layered polymer matrixes allow engineers to combine conflicting characteristics—such as hard exterior protection and soft inner elasticity. For instance, automotive glass sealing profiles combine rigid polypropylene carriers with flexible TPV/TPE dynamic sealing lips. Achieving consistency across these components demands stable melt temperatures, sophisticated die tooling, and robust puller tension control.

"The threshold of precision extrusion is no longer defined merely by speed, but by the physical micro-stability of the melt pressure at the extrusion die, maintaining dimensional deviations under ±0.02mm."

2. The Technology Spectrum of BAOD Extrusion

BAOD Extrusion leverages over 25 years of engineering experience to address these technical challenges. Our product lines feature single-screw and twin-screw extruders optimized for specific materials including PVC, PA, PE, PP, PU, PMMA, and UHMWPE. Each line is designed to work with advanced calibration equipment to prevent ovality and maintain wall thickness consistency.

For example, our High-Speed PVC Medical Tube Extrusion Line integrates gravimetric feeding systems and high-precision melt pumps. This setup delivers the consistent output needed for medical-grade tubes, catheters, and multi-lumen structures. Downstream units, such as our vacuum calibration cooling tables and rotary fly-knife cutters, work in sync with the extruder. This allows real-time pull speed adjustment based on laser outer-diameter measurements.

Extrusion Line Parameter Standard Extrusion Output BAOD High-Precision Extrusion System Key Mechanical Advantage
Dimensional Tolerance ±0.10 mm to ±0.15 mm ±0.01 mm to ±0.03 mm Closed-loop laser gauge feedback to puller controller
Melt Temp Variation ±3.0 °C ±0.5 °C Ceramic heater band array with dual-stage cooling fans
Automation Level Manual analog adjustments Fully Automated (Siemens PLC) Centralized HMI, recipe storage, Ethernet integration
Downstream Cut Accuracy ±1.0 mm at 60m/min ±0.1 mm at 100m/min FQ Series servo-driven rotary fly-knife cutter

3. Chinese Manufacturing Efficiency and Technological Advantages

China's industrial sector has evolved from simple high-volume assembly to advanced precision engineering. Chinese manufacturers, like BAOD Extrusion, combine Western and Taiwanese design standards with local supply chain speed and cost advantages.

First, our strategic location in Jiangsu gives us access to a complete supply chain for high-grade steel, CNC machining, electrical components, and heat treatment services. This proximity speeds up prototyping and reduces production time. Second, BAOD maintains high quality standards. Our 16,000 square meter factory uses modern assembly processes, and every line undergoes full-load testing before shipment. This combination of efficiency and quality offers global buyers reliable extrusion machinery with an excellent total cost of ownership (TCO).

4. Localized Application Scenarios

Custom plastic extrusion lines must adapt to different operating environments. Here is how BAOD systems perform in key regional scenarios:

  • North American Infrastructure: Our HDPE Silicone Core Tube (Micro Duct) Extrusion Lines produce heavy-duty conduits that meet strict local standards for high-tensile fiber optic cable laying.
  • European Medical Cleanrooms: High Speed PVC Medical Tube Extrusion Lines operate in Class 10,000 cleanrooms. They feature oil-free components, stainless steel vacuum tanks, and low-noise cutters to maintain strict sanitary conditions.
  • East Asian Automotive Plants: Multi-layer PA corrugated hose lines run continuously. They supply OEM automotive networks with fuel lines, brake systems, and cooling hoses that withstand high heat and pressure.

5. Future Trends in Extrusion Automation (2026 and Beyond)

The extrusion industry is moving toward smarter, more sustainable systems. Key developments include:

AI-Assisted Closed-Loop Control: Future systems will integrate sensor networks to monitor melt viscosity, pressure, and temperature. AI algorithms can then make real-time adjustments to screw speeds or cooling rates, minimizing material waste during startup.

Energy Recovery and Green Manufacturing: Modern lines use energy-saving components like electromagnetic induction heaters and closed-circuit water cooling. These technologies reduce electricity consumption and conserve water resources, helping manufacturers meet strict environmental standards.

The Products of BAOD Extrusion

Discover our specialized turn-key extrusion lines developed for highly demanding industrial sectors.

Precision Small Diameter Tube/Pipe Extrusion Line

Precision Small Diameter Tube/Pipe Extrusion Line

Designed for ultra-thin tubes and precision pipes, ensuring dimensional stability and roundness for complex industrial applications.

Multi-Layer PA Smooth / Corrugated Hose/ Tube Extrusion Line

Multi-Layer PA Smooth / Corrugated Hose/ Tube Extrusion Line

Engineered for polyamide dynamic hoses, allowing simultaneous co-extrusion of up to five material layers for chemical and pressure resistance.

High Speed PVC Medical Tube Extrusion Line

High Speed PVC Medical Tube Extrusion Line

Operating under strict cleanroom conditions, this line runs at high speeds while maintaining diameter tolerances within micrometers.

PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line

PA/PE/PP/PVC High Speed Single Wall Corrugated Pipe Extrusion Line

Featuring a modular block forming system, this line produces high-quality corrugated pipes with excellent ring stiffness.

TPV Knitting Composite Hose Extrusion Line

TPV Knitting Compostie Hose Extrusion Line

Integrates precision extrusion with high-speed yarn knitting to produce high-pressure composite hoses.

TPV, PVC Automobile Sealing Strip Extrusion Line

TPV, PVC Automobile Sealing Strip Extrusion Line

Designed for automotive sealing applications, featuring co-extrusion capabilities and inline metal insertion for profile reinforcement.

Expert Procurement & Technical FAQ

Critical engineering answers regarding machine selection, customization, and factory operations.

Q1: What are the primary factors affecting dimensional stability in custom micro-extrusion?
Dimensional stability in micro-extrusion depends on three key systems: precise temperature control at the barrel and die (within ±0.5°C), uniform melt pressure feed from a gravimetric melt pump, and stable tension control from the downstream puller. BAOD addresses these needs using ceramic heaters, high-torque gearboxes, and Siemens servo controllers to keep wall thickness within ±0.01mm.
Q2: How does BAOD guarantee food and medical compliance for high-speed PVC extrusion lines?
Our medical-grade lines feature 316 stainless steel for all contact surfaces, oil-free vacuum calibration systems, and fully enclosed cleanroom-compatible frames. They are built to comply with CE safety standards, FDA requirements, and ISO 13485 manufacturing environments.
Q3: Can BAOD lines handle co-extrusion of multiple materials with different melting points?
Yes, our multi-layer co-extrusion die heads are customized to process materials with different melting points, such as PA, PE, and TPE. Each material channel is insulated and controlled by its own heating system to prevent degradation and ensure clean bonding at the interface.
Q4: What advantage does the FQ Series Rotary Fly Knife Cutter offer over standard cutting systems?
The FQ Series Rotary Fly Knife Cutter uses a high-speed servo motor to perform cuts without stopping the profile's forward motion. This design ensures clean, burr-free cuts on small-diameter tubes at speeds up to 100m/min, maintaining tight length tolerances.
Q5: How does the Taiwanese heritage of BAOD influence its modern manufacturing process?
Our parent company, KINGSWEL GROUP, brought 18 years of precision tooling and assembly standards from Taiwan. BAOD combined these engineering practices with Shanghai's manufacturing resources to build reliable, high-performance machinery.

Latest Industrial Insights & Exhibition Updates

Keep up with BAOD's latest technology releases, international exhibitions, and industrial analyses.

CHINAPLAS 2026

CHINAPLAS 2026 Concludes Successfully, BAOD EXTRUSION Showcases High-Efficiency Innovation

BAOD EXTRUSION presented its latest R&D achievements at Booth 7.1C04, showcasing "Smart Extrusion · High-Efficiency Innovation" solutions for global plastics processing.

Apr/30/2026 Read More +
Detonating Tube Extrusion

Innovation and Reliability: BAOD EXTRUSION as Top 10 Customized Detonating Tube Extrusion Line Solution Provider

Exploring how BAOD delivers high-reliability extrusion lines for the production of detonating tubes used in modern mining and infrastructure demolition.

Mar/26/2026 Read More +
Multi-Lumen Tube Extrusion Line

High Precision Multi-Lumen Tube Extrusion Line In China vs European Manufacturing Standards

An in-depth comparison of multi-lumen tube extrusion lines, highlighting how BAOD meets international standards at a competitive cost.

Mar/23/2026 Read More +
Automotive Tube Extrusion Line

How China Leading OEM Automotive Tube Extrusion Line Supplier BAOD Maintains International Manufacturing Compliance

Detailing our compliance procedures, quality inspections, and material certifications that make BAOD a qualified supplier for automotive OEMs.

Mar/19/2026 Read More +
TPV PVC Sealing Strip

BAOD – Top Highly Automation TPV, PVC Automobile Sealing Strip Extrusion Line Supplier: Trends for 2026

Analyzing key trends in automotive sealing strips, including the shift toward lightweight TPV materials and automated inline metal integration.

Mar/17/2026 Read More +

High-Efficiency Extrusion Lines & Auxiliaries

Complete turn-key solutions built to support your manufacturing operations.

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