Premium specialized coating and extrusion machinery optimized for high-capacity industrial production in the Luxembourg region.
Luxembourg's modern industrial ecosystem is transitioning rapidly towards advanced engineering materials, sustainable manufacturing, and complex polymer-metal composites. Despite its compact size, the Grand Duchy hosts critical hubs for global automotive suppliers (such as IEE, Cebi, and Goodyear), structural steel giants (ArcelorMittal), and precision component manufacturers. For these enterprises, sourcing reliable Coating Extrusion Lines is vital to wrapping metals, high-tensile wires, structural compensation chains, and corrugated metallic conduits with protective thermoplastics like PA, TPU, PVC, and HDPE. This protects critical materials against harsh chemical exposures, extreme tension, and mechanical wear.
Luxembourg represents a unique testbed for premium manufacturing lines. Operating within a highly integrated European supply chain, Luxembourg-based production plants demand maximum uptime, energy efficiency, and full compliance with strict environmental regulations. The transition to electric vehicles (EVs) has triggered an exponential demand for precision-coated cables, battery busbar insulating sleeves, and lightweight plastic-metal composite tubes. Additionally, local initiatives supporting a circular economy require processing machinery to easily handle bio-plastics, post-industrial recycled resins, and multi-layer structural configurations without compromising structural integrity or mechanical finish tolerances.
Exporting industrial extrusion machinery to Luxembourg requires a deep alignment with European safety regulations. Any system operating in Luxembourg must comply with the EU Machinery Directive 2006/42/EC, the Low Voltage Directive (LVD) 2014/35/EU, and the Electromagnetic Compatibility (EMC) Directive 2014/30/EU. In addition, quality parameters must align with local ILNAS standards (Institut Luxembourgeois de la Normalisation, de l'Accréditation, de la Sécurité et de la Qualité des Produits et Services).
At BAOD Extrusion, we ensure all components—ranging from the main motor assembly to the complex vacuum calibration spray tanks—carry the CE mark, integrated Siemens safety PLCs, and robust safety shielding. We also support our Luxembourg partners by providing comprehensive technical documentation, detailed electrical schematics, and direct access to local European service hubs to facilitate swift, hassle-free safety approvals during initial startup.
A global leader in high-performance polymer extrusion machinery design, integration, and manufacturing.
Years of Engineering Design Experience
State-of-the-Art Manufacturing Area
Highly Skilled Industry Professionals
Founded in 2002, BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) is dedicated to designing, manufacturing, and servicing premium plastic extrusion systems. Building upon 18 years of technical experience in high-quality machinery fabrication in Taiwan, the original parent company (KINGSWEL GROUP) established our main manufacturing base in Shanghai in 1999. Today, BAOD delivers state-of-the-art extrusion lines globally, serving high-demand markets like Luxembourg, Germany, and North America with customized solutions.
Our long-term research and development efforts are focused on four core technical pillars:
The core challenge in metal wire, strand, or corrugated tube coating is maintaining perfect concentricity. When a structural component is coated, any thickness imbalance creates vulnerability, leading to insulation breakdown, premature corrosion, or structural failure under tension. Achieving optimal concentricity relies heavily on the design of the crosshead extrusion die.
BAOD Coating Extrusion Lines utilize adjustable crosshead dies featuring multi-zone heating and micro-fine alignment screws. This enables operators to fine-tune concentricity under operational pressure, ensuring the molten polymer encompasses the metal substrate with uniform radial thickness.
By using in-line induction preheaters before the substrate enters the crosshead, our extrusion lines prevent thermal shock and promote strong polymer-to-metal bonding. This is critical for automotive sealings, hydraulic lines, and corrugated compensation chains.
Furthermore, our co-extrusion technology enables multi-layer coating. For example, a single steel strand can receive a primary adhesive primer coat followed by a thick, chemically resistant outer sheath of PA11 or HDPE. This capability is highly valued by telecom operators and construction firms throughout the EU, particularly when installing high-durability fiber optic conduits or post-tensioned bridge cables.
Sourcing your Coating Extrusion Lines from BAOD's manufacturing base in China bridges high-value economic advantages with uncompromising global quality standards. Thanks to China's dense industrial manufacturing network, we can source high-grade alloys, precise tooling, and robust structural components at competitive costs. We pass these savings directly to our customers through lower capital investments.
However, we do not compromise on key control components. BAOD Extrusion integrates world-renowned parts to ensure long-term dependability and easy local parts sourcing in Europe:
Explore our wide range of downstream cutting, cooling, winding, and formatting systems, engineered to work in harmony with our main extruders.
In-depth responses from our senior engineering team to help you navigate setup, performance, and maintenance for your projects.
Our lines are engineered to process a broad range of thermoplastic resins. These include polyvinyl chloride (PVC), thermoplastic polyurethanes (TPU), polyethylene (HDPE/LDPE), polyamides (PA6, PA11, PA12), and thermoplastic vulcanizates (TPV). We customize the screw geometry, L/D ratio, and heater zone parameters according to your chosen resin to ensure optimal polymer melting, prevent degradation, and secure a smooth surface finish.
The wire-feeding tension control system is critical. Our lines incorporate adjustable brake tensioners and active payoff stands that prevent core deformation before entering the crosshead. For braided composite hoses, we integrate specialized support mandrels that keep the inner tube stable under high extrusion pressures, preventing collapsing.
We integrate high-frequency laser measuring heads and ultrasonic wall-thickness monitors post-cooling. These sensors measure outer diameter and concentricity in real time, feeding data directly back to the Siemens PLC. The PLC dynamically adjusts the puller speed and extruder RPM to keep thickness variations within ±0.03mm.
We provide a dual-tiered support system. First, our lines feature integrated VPN router links that allow our engineers to perform remote online PLC diagnostics and software adjustments. Second, for on-site commissioning, mechanical calibration, and operator training, we send experienced engineers directly to your site in Luxembourg or coordinate through our European service partners.
Stay updated on technical innovations, global trade show events, and extrusion process optimization guides.
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Consult with our lead design engineers to receive detailed layouts, cycle time calculations, and a tailored commercial quotation configured for your facility.
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