BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) was founded in 2002 and is dedicated to the development, designing, manufacturing, and global sales of premium plastic extrusion equipment. Our engineering DNA traces back to 18 years of high-end manufacturing experience in Taiwan under the original parent company, KINGSWEL GROUP, which laid the foundation for establishing our primary production base in Shanghai in 1999.
Today, our Jiangsu facility represents a convergence of Taiwanese precision engineering with mainland China's dynamic industrial supply chain, delivering world-class custom extrusion solutions globally.
The global market for custom flexible plastic extrusions has undergone a fundamental paradigm shift. No longer viewed as basic profile production, the modern market demands extreme material compatibility and tight dimensional tolerances down to the micron level. Flexible extrusions utilize elastomeric and high-performance polymers, including TPV, TPU, flexible PVC, Polypropylene (PP), Polyethylene (PE), and specialized Fluoroplastics (FEP, PTFE, PVDF). These materials are engineered to meet demanding requirements across automotive, medical, aerospace, fluid dynamics, and infrastructure applications.
Globally, demand is driven by the transition to lightweight electric vehicles (EVs), medical cleanroom requirements, and infrastructure upgrades. Manufacturers must supply not only raw products but also entire automated extrusion ecosystems capable of processing complex configurations like co-extruded structures, multi-lumen micro-tubing, and reinforced composite profiles. Achieving consistent, defect-free production requires precise control over polymer rheology, melt pressure stability, and downstream calibration dynamics.
High-precision TPV and PVC sealing strips prevent environmental ingress and minimize cabin Noise, Vibration, and Harshness (NVH).
Cleanroom-extruded, multi-lumen catheters require specialized downstream calibration and zero-defect quality control.
Corrosion-resistant fluoropolymer lines and braided composite hoses serve chemical processing and electronics manufacturing.
Engineered solutions designed for high stability, fast throughput, and material flexibility.
Optimized for medical and electronic applications, maintaining micro-level tolerances under continuous, high-speed operation.
Co-extrusion systems designed for multi-layer chemical and fuel lines requiring strong barrier properties.
Cleanroom-compatible setups designed for precise dimensional stability and high throughput.
Automated corrugated systems for protective electrical conduit and automotive wire harness sleeves.
Reinforced hose processing lines combining elastomer extrusion with inline textile reinforcement winding.
Automotive sealing systems capable of cross-linking and dual-durometer co-extrusion with metal carrier inserts.
Industrial applications for flexible plastic profiles vary by region, driven by local regulatory frameworks and market demands. BAOD EXTRUSION adapts its machinery to these distinct application scenarios:
In the US and Canada, demand focuses on high-precision automotive sealing lines and Class 10,000 cleanroom installations for medical catheter production. Downstream operations require automated servo pullers and fly-knife cutters to maintain exact FDA and NSF compliance limits.
European manufacturers face strict environmental mandates, driving demand for co-extrusion lines that process bio-based elastomers alongside recycled materials. This requires advanced screw designs to maintain consistent shear heating and melt temperatures.
Rapid urbanization in the APAC region drives high-volume demand for protective conduits and corrugated pipe systems. BAOD provides high-speed, automated lines to optimize output while minimizing energy consumption per kilogram of extruded polymer.
The future of plastic extrusion lies in digital connectivity and intelligent process controls. The BAOD engineering roadmap focuses on integrating advanced sensing technologies into the extrusion process to enable closed-loop adjustment of critical parameters.
Laser measurement systems integrate with the extruder’s PLC, dynamically adjusting screw speed and puller tension in real-time to keep dimensional deviations below ±0.02 mm.
Optimized barrier geometries and specialized flight profiles improve melt homogenization at lower melt temperatures, preventing degradation of heat-sensitive materials.
Specialized feedblocks and multi-layer tooling allow co-extrusion of up to 5 layers, combining high-strength backing, low-friction lining, and barrier cores.
Cloud-connected systems monitor motor current, melt temperature, and pressure fluctuations, enabling predictive maintenance and reducing unplanned downtime.
Operating a 16,000m² manufacturing facility in Jiangsu allows BAOD to leverage the region's robust industrial cluster to optimize efficiency and component availability. This local integration provides direct advantages in lead times, quality control, and system customization:
BAOD EXTRUSION presented its latest R&D achievements at Booth 7.1C04, showcasing smart, high-efficiency extrusion solutions for modern polymer processing.
Specialized micro-tubing solutions engineered for defense and infrastructure blasting operations, built to rigorous safety and dimensional standards.
A comparative analysis of manufacturing tolerances, showing how BAOD matches European performance metrics through advanced precision tooling.
Detailed guidance on maintaining international quality standards for fuel, brake, and thermal management lines in automotive applications.
An in-depth review of automation trends in sealing profile extrusion, focusing on multi-material combinations and inline tape application.
A: Concentricity is maintained through our high-precision, adjustable crosshead die designs, paired with ultra-stable melt pump technology. Downstream vacuum calibration tanks feature multi-axis position adjustments and water temperature control loops to minimize thermal contraction variations during cooling.
A: Elastomeric compounds require careful shear rate control. We configure our single-screw extruders with custom L/D ratios (up to 33:1) and specialized barrier mixing zones. This design ensures complete shear distribution without risking polymer chain degradation.
A: Our TKB Series pullers utilize dual-servo drives paired with high-friction, low-wear belts. The cutting units use high-speed, rotary fly-knives synchronized via electronic gearing (cam profiling) within the PLC. This system maintains cut length tolerances within ±0.1 mm, even at high line speeds.
A: Yes. Our fluorine plastic extrusion lines feature corrosion-resistant barrels, nickel-alloy screws (Hastelloy or Inconel), and high-temperature heating bands. These components withstand processing temperatures up to 400°C while resisting corrosive acid release.
Partner with Jiangsu Baodie Automation for high-performance extrusion lines, technical support, and reliable component supply.
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