Explore our foundational tooling, forming components, and advanced machinery engineered to achieve dimensional stability and exceptional yield rates across complex extrusion processes.
High-precision corrugation units providing consistent profile geometries for flexible industrial tubing.
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Engineered cooling tables maintaining exact external diameters through stable vacuum sizing.
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Integrated production lines for multi-layer braided composite hoses with high-pressure tolerances.
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Automated winding machinery with sensitive tension controls to prevent cross-sectional deformation.
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Co-extrusion solutions for high-transmittance optical covers and diffuse lighting profiles.
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High-throughput extrusion systems optimized for thermoplastic corrugated protection sleeves.
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Catheter-grade precision extrusion systems maintaining strict dimensional tolerances in cleanrooms.
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Spray-based vacuum cooling systems ensuring uniform thermal retraction and ovality control.
View Product SpecificationsFounded in 2002, BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.) has dedicated its core competencies to the designing, manufacturing, and sales of high-performance plastic extrusion equipment. Based on 18 years of experience in designing and fabricating high-quality machines in Taiwan, our original parent company (KINGSWEL GROUP) invested in establishing our primary manufacturing base in Shanghai in 1999, subsequently moving forward to expand precision processing capacities in Jiangsu.
Today, with over 25 years of engineering experience in plastic extrusion, our long-term research and development strategies focus systematically on:
The custom extruded tubing market is undergoing a significant transition driven by material advancements, strict regulatory frameworks, and smart automation. This whitepaper analyzes critical growth drivers, procurement challenges, and technological solutions.
Modern applications—especially in the medical device field—require catheters with multiple internal channels (lumens) to route fluids, guide wires, and electrical lines simultaneously. Extruding profiles with internal walls thinner than 0.05 mm requires state-of-the-art die designs and exceptional melt pressure stability. This prevents wall collapse or cross-talk between lumens, ensuring consistency over thousands of production meters.
While PVC and PE remain basic materials, high-growth sectors now demand processing capabilities for advanced engineering plastics like TPV, fluoropolymers (FEP, PTFE), Pebax, and multi-layer Polyamides (PA11/PA12). Extruding these materials requires specialized screw geometries, precise bimetallic barrels, and dynamic heating controls to manage shear stress and prevent material degradation.
Modern extrusion lines must run autonomously with minimal operator intervention. Real-time laser OD (Outer Diameter) gauges and ultrasonic wall-thickness monitors feed measurements back to the extruder and puller. The system automatically adjusts screw speeds or puller rates to compensate for minor variations, ensuring high yields and minimal material waste.
Procurement teams face challenges beyond purchasing machinery: they require long-term reliability, compliance with regional safety laws, and high efficiency to keep operating costs low.
Purchasing decisions are increasingly focused on operational efficiency. BAOD designs high-efficiency single-screw extruders that consume less energy per kilogram of processed material. High-quality bimetallic barrels extend maintenance intervals, reducing downtime in continuous 24/7 manufacturing environments.
All BAOD systems are engineered to meet global compliance standards. We integrate CE-compliant electrical cabinets, safety interlocks, emergency stops, and shielded cabling. For medical operations, our machinery uses oil-free cooling zones and medical-grade materials, simplifying cleanroom integration.
Rapid changes in consumer demand require versatile manufacturing lines. Our modular die heads and quick-clamp systems allow manufacturers to switch profiles—such as moving from smooth tubes to corrugated hoses—with minimal down-time, helping operators adapt to new product requirements.
In today's global market, downtime must be resolved quickly. BAOD incorporates ethernet-capable PLC controllers, allowing our engineers to securely diagnose issues remotely, run software updates, and optimize processing parameters from our tech centers directly to your plant.
These systems represent the core of our engineering capability. Developed through 25 years of research, they offer reliable extrusion performance across a variety of demanding applications.
High-speed manufacturing systems tailored for micro-bore applications, electronics jacketing, and medical tubing.
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Co-extrusion technology designed for multi-layer fuel lines, EV coolant lines, and corrugated automotive piping.
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Cleanroom-ready systems optimized for the production of IV tubes, oxygen masks, and other medical-grade disposables.
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Advanced vacuum-assisted block design that supports high-speed forming of corrugated protective tubing.
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Co-extrusion combined with knitting reinforcement to produce durable, high-pressure composite hoses.
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Precision lines designed for multi-material co-extrusion of automotive weatherstrips with integrated metal carrier insertion.
Technical Specs & InquiryCustomized extrusion machinery is required to meet the distinct performance, safety, and compliance requirements of different industries.
Under-the-hood fluid delivery systems require resistance to high temperatures, pressure, and chemical exposure. Our multi-layer co-extrusion lines are configured to process PA11, PA12, and TPV, producing lightweight, chemical-resistant fluid lines. This helps automotive manufacturers meet safety and weight reduction targets.
Precision catheters, IV lines, and respiratory circuits require strict compliance and consistent tolerances. Our medical tube extrusion lines feature oil-free stainless steel downstream components, precision cleanroom designs, and advanced closed-loop outer diameter controls. This ensures reliable dimensions and high-yield rates for medical device manufacturers.
High-strength protection conduits and mining detonating tubes require durable designs and reliable wall thickness. Our heavy-duty single-screw extruders and specialized winding systems are engineered to process high-molecular-weight polymers. This produces tubing capable of withstanding harsh environmental and physical conditions.
BAOD is continually developing its technology to help customers improve production efficiency and sustainability. Our engineering roadmap focuses on integrating advanced automation and eco-friendly features into our extrusion lines.
Through collaborative engineering with research centers and polymer manufacturers, we test and optimize our extrusion lines for advanced materials and demanding applications, helping customers maintain reliable production.
Stay informed on our recent trade show participation, engineering developments, and technical comparisons between global extrusion standards.
BAOD EXTRUSION presented its latest R&D achievements at Booth 7.1C04, showcasing "Smart Extrusion · High-Efficiency Innovation" solutions for modern plastics processing.
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A single plastic tube wound on a reel plays a critical role in infrastructure demolition and mining. Learn how our customized lines produce detonating tubes to precise safety and dimensional tolerances.
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We compare the tolerance limits, screw designs, and tooling performance of Chinese multi-lumen extrusion lines with European counterparts, highlighting opportunities for cost-effective capital investment.
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As electric and lightweight vehicles drive changes in plumbing designs, we discuss how BAOD ensures its automotive extrusion lines meet strict international quality and compliance audits.
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Automobile sealing strips are essential for cabin noise reduction and temperature control. We cover the latest trends in co-extruding EPDM, TPV, and metal carriers to produce modern weatherstrips.
Read Full Article +Find answers to common questions about customization options, tolerance capabilities, materials, and support for BAOD plastic extrusion lines.
Examine our downstream haul-off units, planetary cutters, single-screw extruders, and winding machines configured for continuous industrial production.
Precision caterpillar pullers with flat belt surfaces for slip-free pulling of small-diameter tubes.
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Dual-station automatic coiling machines featuring displacement controls for orderly coil layers.
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Versatile single screw extruders equipped with bimetallic barrels and high-torque gearboxes.
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Heavy-duty crawler pullers designed to provide consistent traction for larger pipes and profiles.
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Combined puller and rotary fly knife cutting units designed to deliver clean, square cuts.
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Production systems configured for automotive and industrial high-pressure composite hoses.
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Multi-material co-extrusion systems optimized for automotive seals and weatherstripping.
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Complete co-extrusion systems for multi-layer automotive and fuel-line piping applications.
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