China Extrusion Coating Line Manufacturers & Factory

Precision Engineering, Multi-Layer Material Synthesis & Advanced Automation Systems for Global Industrial Coating and Sheathing Applications

Heritage of Precision

Jiangsu Baodie Automation Equipment Co., Ltd.

BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.), founded in 2002, is a premier enterprise dedicated to designing, manufacturing, and sales of high-performance plastic extrusion equipment. Based on 18 years of experience in designing and fabricating high-quality machines in Taiwan, our original parent company (KINGSWEL GROUP) invested in establishing a state-of-the-art extrusion machinery manufacturing base in Shanghai in 1999.

Our company focuses on continuous technological improvements, leveraging engineering expertise from Taiwan combined with mainland China's robust industrial supply chain. Over the years, BAOD EXTRUSION has emerged as an industry leader in customized engineering, delivering highly robust, automated, and safe extrusion lines for complex coatings, pipes, and profiling.

Precision Extrusion Technology: Ultra-tight tolerance controls for specialized automotive, medical, and aerospace tubes.
High Efficiency & Output: Optimizing L/D ratios and screw designs to lower power consumption while maximizing throughput.
Deep Automation Integration: PLC touch-screen operating systems with closed-loop parameter controls and remote diagnostics.
Industrial Safety Protections: Full mechanical guarding, electrical interlocks, and compliance with strict CE and national safety codes.
25+
Years Manufacturing Experience
16,000m²
Modern Industrial Facility Area
100+
Highly Skilled Employees

Global Quality Assurance

With decades of experience spanning diverse international regulatory environments, we have developed manufacturing workflows that meet rigorous ISO 9001 certifications. Our dedication to safety and stability ensures that every extrusion coating line operating under the BAOD brand delivers consistent performance with minimum downtime.

Industrial Whitepaper: Advanced Extrusion Coating Technology

Analysis of Polymer Coating Technologies, Structural Pipe Coating Lines, and Global Industrial Trends.

1. The Global Landscape of Extrusion Coating and Sheathing

Extrusion coating and sheathing lines represent one of the most critical technology verticals in modern polymer processing. These complex, integrated lines facilitate the continuous application of plasticized polymers onto linear substrates—ranging from steel wires, automotive metal brake lines, and multi-layer PA hoses, to compensation chains and flexible corrugated pipes.

Historically driven by simple corrosion prevention, the global commercial sector now demands multifunctional barriers. Industries like automotive manufacturing, construction, energy distribution, and medical technology require extrusion lines capable of co-extruding specialized engineering plastics (such as Polyamide 11/12, Thermoplastic Vulcanizates (TPV), Polyurethane (PU), and Fluoropolymers) onto moving substrates with sub-micron precision.

As a leading manufacturer in China, BAOD Extrusion addresses this global demand by implementing Taiwan-engineered high-precision mechanics with advanced sensor matrices, ensuring process stability at high linear speeds.

2. Technical Specifications of High-Performance Extrusion Coating Lines

A standard extrusion coating line requires seamless synchronization across multiple dynamic subsystems:

  • Single-Screw Extrusion Units (SJ Series): Designed with custom L/D (Length/Diameter) ratios and feed zones optimized for specific polymers (e.g., highly crystalline PA or highly elastomeric TPV).
  • Co-Extrusion Crossheads & Die Design: Precise tooling guarantees uniform wall thickness around core metal pipes, wires, or inner tubes. Crosshead geometries must maintain balanced melt distribution to prevent eccentric coating.
  • Vacuum Calibration and Cooling Systems: Essential for precision dimensions. Utilizing stabilized vacuum tanks to control outer diameters without collapsing inner multi-layer structural walls.
  • Caterpillar & Belt Pullers (TKC Series): Maintaining tension and constant pull speed is critical. Slip-free traction systems prevent physical deformation of sensitive corrugated or braided composite hoses.
  • Precision Spooling and Coiling Machines: Integrated with auto-traverse displacement and auto-spool changers to support high-speed continuous industrial runs.

3. Customized Industry Solutions & Applications

Automotive Fuel & Braking Systems

Modern automotive architectures require multi-layer PA (Nylon) smooth and corrugated hoses. These structures must withstand fluctuating heat zones, high pressures, and chemical fuel degradation. By using co-extrusion technology, BAOD lines apply external protective barriers (like TPV or PVC) onto internal PA cores, meeting demanding global automotive safety standards.

Heavy Industrial & Steel Cable Sheathing

In infrastructure projects, elevator compensation chains and structural steel wire strands are subject to mechanical abrasion and environmental oxidation. Extrusion coating lines apply heavy-duty polyethylene (HDPE) or PVC sheaths onto these metal surfaces. The process requires precise temperature controls at the metal-polymer interface to ensure proper adhesion.

High-Speed Medical Tube Processing

Medical tubes, including multi-lumen catheters, demand strict cleanroom compliance and highly precise manufacturing tolerances. BAOD’s high-speed PVC medical tube extrusion lines feature ultra-precise laser diameter measurement systems that adjust screw output and line speeds in real-time, preventing micro-deviations.

4. Future Technological Roadmap: Smarter, Faster, Greener

Looking towards 2026 and beyond, BAOD Extrusion is focusing on three main development paths:

  1. AI-Driven Adaptive Control Systems: By utilizing real-time sensor feedback from die heads and puller systems, our control units dynamically adjust processing temperatures, screw RPMs, and cooling rates, minimizing material waste during start-ups.
  2. Handling Sustainable and Bio-based Polymers: Modern regulatory changes are driving the adoption of bio-plastics and recycled resins. Our screw and barrel geometries are engineered to process these temperature-sensitive polymers without compromising throughput.
  3. Smart Co-extrusion Feedblocks: Enabling rapid tool changes and supporting micro-layer structures, allowing customers to switch product specifications with minimal downtime.
Product Showcase

High-Efficiency Extrusion Lines in Action

Precision Small Diameter Tube/Pipe Extrusion Line

Precision Small Diameter Tube/Pipe Extrusion Line

Precision Small Diameter Tube/Pipe Extrusion Line

Multi-Layer PA Smooth / Corrugated Hose

Multi-Layer PA Smooth / Corrugated Hose/ Tube E...

Multi-Layer PA Smooth / Corrugated Hose/ Tube E...

High Speed PVC Medical Tube Extrusion Line

High Speed PVC Medical Tube Extrusion Line

High Speed PVC Medical Tube Extrusion Line

PA/PE/PP/PVC High Speed Single Wall Corrugated

PA/PE/PP/PVC High Speed Single Wall Corrugated ...

PA/PE/PP/PVC High Speed Single Wall Corrugated ...

TPV Knitting Composite Hose Extrusion Line

TPV Knitting Compostie Hose Extrusion Line

TPV Knitting Compostie Hose Extrusion Line

TPV, PVC Automobile Sealing Strip Extrusion Line

TPV,PVC Automobile Sealing Strip Extrusion Line

TPV,PVC Automobile Sealing Strip Extrusion Line

Company Updates

Latest Industrial Insights & Events

CHINAPLAS 2026 Concludes Successfully
Apr / 30 / 2026

CHINAPLAS 2026 Concludes Successfully, BAOD EXTRUSION Showcases High-Efficiency Innovation

From April 21–24, CHINAPLAS 2026 was successfully held at the National Exhibition and Convention Center (Shanghai, Hongqiao). BAOD EXTRUSION showcased its latest R&D achievements at Booth 7.1C04, presenting “Smart Extrusion · High-Efficiency Innovation” solutions...

Read More +
Innovation and Reliability
Mar / 26 / 2026

Innovation and Reliability: BAOD EXTRUSION as Top 10 Customized Detonating Tube Extrusion Line Solution Provider

In the controlled environment of a modern industrial facility, a single, hair-thin plastic tube wound onto a reel might seem unremarkable to the untrained eye. However, in sectors ranging from mining and quarrying to large-scale infrastructure demolition, this tube—known...

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High Precision Multi-Lumen Tube Extrusion Line
Mar / 23 / 2026

High Precision Multi-Lumen Tube Extrusion Line In China vs European Manufacturing Standards

In the sterile, quiet environment of a modern medical facility, a clinician prepares a complex catheter for a critical procedure. This thin, flexible tube is far more than a simple conduit; internally, it is divided into several microscopic channels, or lumens, each desi...

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How China Leading OEM Automotive Tube Extrusion Line
Mar / 19 / 2026

How China Leading OEM Automotive Tube Extrusion Line Supplier BAOD Maintains International Manufacturing Compliance

How do the world's most reputable vehicle manufacturers ensure the absolute integrity of every fuel line, brake hose, and cooling pipe buried deep within a vehicle’s chassis? Why has the shift toward electric and lightweight vehicles made the precision of these small-dia...

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BAOD – Top Highly Automation TPV, PVC Automobile Sealing
Mar / 17 / 2026

BAOD – Top Highly Automation TPV, PVC Automobile Sealing Strip Extrusion Line Supplier: Trends for 2026

As the twilight sun reflects off the sleek, aerodynamic curves of a modern electric vehicle parked in a bustling metropolitan street, few observers notice the quiet, critical components ensuring the cabin remains a sanctuary of silence and temperature control. Behind the...

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CHINAPLAS 2026 Concludes Successfully Duplicated
Apr / 30 / 2026

CHINAPLAS 2026 Concludes Successfully, BAOD EXTRUSION Showcases High-Efficiency Innovation

From April 21–24, CHINAPLAS 2026 was successfully held at the National Exhibition and Convention Center (Shanghai, Hongqiao). BAOD EXTRUSION showcased its latest R&D achievements at Booth 7.1C04, presenting “Smart Extrusion · High-Efficiency Innovation” solutions...

Read More +
Expert Answers

Extrusion Coating Line FAQ

What factors influence thickness uniformity in multi-layer extrusion coating?

Thickness uniformity is primarily governed by the die head geometry, melt flow rheology, and line speed synchronization. BAOD addresses these challenges by incorporating advanced co-extrusion feedblocks designed to deliver laminar melt distribution, preventing layer blending. Our closed-loop PLC feedback systems also monitor puller speed and melt pump pressure to keep dimensional tolerances within +/- 0.05 mm.

How does BAOD customize extrusion coating lines for corrosive or high-temperature polymers like TPV or PA12?

For specialized engineering polymers like TPV, PA11, and PA12, the screw design must feature optimized shear zones and compression ratios to prevent polymer degradation. The extruder barrel and screw are made from high-strength bimetallic alloys to resist wear and chemical corrosion. Temperature zones are also managed using ceramic heater bands and forced-air cooling jackets to maintain optimal processing conditions.

What compliance standards do BAOD extrusion lines meet for medical and automotive industries?

Our medical extrusion systems (such as high-speed PVC medical lines and multi-lumen tube lines) are constructed using medical-grade stainless steel surfaces that conform to Class 10,000 cleanroom operational standards. For the automotive sector, we design our machinery to help component manufacturers meet VDA 6.3 and IATF 16949 quality standard audits, ensuring consistent production of fuel and brake lines.

Can these coating lines process structural steel wires and metal pipes simultaneously?

Yes. We offer customized crosshead tooling that accommodates continuous steel wire, stranded metal bundles, and rigid metal pipes. The metal core is pre-heated to ensure optimal polymer adhesion, and then routed through the die head where the protective sheathing (such as PE, PVC, or TPV) is applied. This solution is widely utilized for compensation chains, elevator steel cores, and automotive hydraulic metal lines.

What automation options are available for coiling and winding finished products?

BAOD provides a range of automated winding solutions, including shaft-type winding systems and custom-engineered traverse displacement auto-spool changers. These coilers utilize tension-control algorithms synchronized with the main caterpillar puller, preventing stretching or deformation of the freshly extruded tube or wire during spooling.