The Heritage of Precision
BAOD EXTRUSION (Jiangsu Baodie Automation Equipment Co., Ltd.), founded in 2002, is dedicated to the professional design, manufacturing, and distribution of premium plastic extrusion equipment. Leveraging over 25 years of engineering experience in designing high-quality machinery originally established in Taiwan, our parent group (KINGSWEL GROUP) laid down the manufacturing footprint in Shanghai in 1999 to support the global plastic processing industry.
We believe that high-quality extrusion lines demand components engineered from the absolute best materials. The heart of any extruder—the screw and barrel—requires precise metallurgical choices to withstand high shear, abrasive polymers, and corrosive outgassing.
Learn MoreOur long-term research and development focuses on the critical areas of extrusion performance:
In modern plastic extrusion, the extruder screw operates under extreme friction, intense torsional load, high pressure, and chemical corrosion. As a premier extruder manufacturer in China, we understand that selection of the proper steel alloy, thermal treatment, and coating method determines the overall operational lifecycle, product yield, and compound uniformity of your extrusion systems.
Extruder screw materials vary based on the abrasive and corrosive nature of the resins being processed. Common polymer formulations such as PVC, Fluoropolymers (PTFE/FEP), and glass-fiber reinforced Nylon (PA) demand distinct metallurgical profiles to prevent premature wear.
The standard alloy utilized for general-purpose applications. Undergoes gas nitriding to achieve a hardness of HV 900-1000. Offers good wear resistance for low-friction resins like PE, PP, and PS.
Composed of an alloy base steel (like 42CrMo) with a centrifugally cast lining of nickel, cobalt, or tungsten carbide. Engineered to handle highly abrasive materials containing up to 40% glass fibers.
Nickel-base superalloys optimized for extreme corrosion. Crucial when extruding fluoropolymers (FEP, PFA, PVDF) which release highly corrosive hydrofluoric acid gas upon heating.
Always request a certified steel composition analysis report (MTR) from your China factory to verify the actual content of Chromium (Cr), Molybdenum (Mo), and Aluminum (Al). This ensures the nitriding layer depth is sufficient (at least 0.5mm) and has not been skimped during thermal treatment processes.
Choosing the incorrect material can result in rapid barrel wear, causing screw clearance tolerances to widen, causing polymer backflow, loss of output, and thermal degradation. The table below represents the industry benchmark for screw metallurgy configurations:
| Steel / Alloy Grade | Surface Hardness | Wear Resistance Type | Recommended Resins | Typical Lifespan Rating |
|---|---|---|---|---|
| 38CrMoAlA (SACM645) | HV 900 - 1050 | Standard Adhesive Wear | LDPE, LLDPE, HDPE, PP, PS | Moderate (12-18 Months) |
| SKD61 (H13 Tool Steel) | HRC 55 - 60 | Thermal Fatigue & Shock | ABS, PC, PMMA, PET | Good (18-24 Months) |
| Fe-Cr-Ni-B-C (Bimetallic) | HRC 58 - 64 | High Abrasive Wear | PA6/PA66 + Glass Fiber, Wood-Plastics | Excellent (24-36 Months) |
| Nickel-based Alloy (Hastelloy C276) | HRB 90 - HRC 35 | High Chemical Corrosion | Fluoroplastics (FEP, PFA, PVDF) | Superior in Corrosive environments |
| HIP Sintered Powder Metallurgy (CPM 9V/10V) | HRC 62 - 68 | Extreme Combined Wear | Bio-plastics, Recycled Flakes, WPC | Outstanding (36-48 Months) |
Historically, European and North American manufacturers were the exclusive suppliers of high-performance powder metallurgy and bimetallic screws. Today, leading Chinese factories utilize state-of-the-art centrifugal casting, continuous laser cladding, and precision machining technologies. The gap in mechanical tolerance and raw metallurgical purity has narrowed significantly, while China-based production remains highly cost-effective.
BAOD EXTRUSION bridges this gap by combining Taiwanese technical designs with advanced mainland China manufacturing capabilities. This integration ensures that every extrusion line we deliver offers European-standard precision and long-term mechanical reliability at an optimal investment threshold.
Different downstream industries present distinct challenges to the mechanical integrity of extrusion equipment:
Global operations rely on prompt local support and adherence to local compliance guidelines. At BAOD Extrusion, we assure compliance with international manufacturing certifications:
As the plastic industry shifts towards circular economies, recycled plastics (PCR/PIR) are increasingly being blended with virgin resins. Recycled compounds present a major challenge: they contain unpredictable mineral impurities, paper residues, and variable polymers that accelerate abrasive and corrosive screw wear. To counter this, future material technology is adapting along the following paths:
Traditional bimetallic barrels rely on centrifugal casting, which is limited by geometry and material layer thickness. Modern laser metal deposition (LMD) allows engineers to print high-density tungsten carbide coatings onto the screw flights, resulting in a robust shield against abrasive compounds.
Integration of smart sensor arrays inside the barrel allows real-time monitoring of screw alignment, temperature profiles, and torque spikes. This telemetry can detect micro-eccentricities before they cause costly metal-on-metal contact between the screw and the barrel.
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